Friday, December 6, 2013

CFD Simulation Of Crude Oil Homogenization In Pilot Plant Scale

CATEGORY: CRUDE OIL BLENDING
C.T.F Cienc. Tecnol. Futuro vol.5 no.2 Bucaramanga Jan./June 2013
CFD Simulation Of Crude Oil Homogenization In Pilot Plant Scale
Jesús-Alberto Castro-Gualdrón (1), Leonel-Andrés Abreu-Mora (1) and Fabián-Andrey Díaz-Mateus (2)
jesus.castro@ecopetrol.com.co
fabiandiazmateus@hotmail.com
1 Ecopetrol S.A. -Instituto Colombiano del Petróleo (ICP), A.A. 4185 Bucaramanga, Santander, Colombia
2 Ambiocoop Ltda. Bucaramanga, Santander, Colombia
ABSTRACT
The homogenization of different crude oils in a pilot plant tank is simulated using Computational Fluid Dynamics (CFD) commercial code. The models are inherently transient since all simulations start from a time zero where the crudes are completely separated to a final time of full homogenization. The tank is agitated with a small impeller and a two-phase model is used in the simulations in order to see the mixing process and calculate the properties of the blend based on the volume fractions. The effect of the mesh size and time step size are studied since in this type of simulations the computational effort becomes a major parameter and has to be reduced to a minimum.
Experimental data taken from two different points in the tank at regular time intervals are available to compare the results of the simulations, concluding in good agreement.
Introduction
In this work the term blend refers to the mixture of hydrocarbons with different properties. The accurate calculation of blend properties is very important in industrial hydrocarbon applications where certain parameter must be assured such as a specific value of viscosity or density. It is well known that the calculation of blend properties is not straightforward and different methods are available in the literature to calculate densities or viscosities of mixtures. In this work, different methods will be analyzed and a multiphase model for miscible fluids is used in the CFD code where each hydrocarbon corresponds to a liquid phase in the multiphase model.
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