Xylene Separation Process (United States Patent Application 20150246860
- ExxonMobil Chemical Patents)
September 3, 2015
Abstract
A
process is described for separating paraxylene from a multicomponent fluid
mixture of C8 aromatics, and more particularly to a process for separating
paraxylene from such a fluid mixture by means of adsorption apparatus, such as
moving-bed or simulated moving-bed adsorption apparatus. A process is also
described for making paraxylene by making a mixture of C8 aromatics and
separating paraxylene from the mixture by means of a simulated moving-bed
adsorption apparatus.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to and the benefit of U.S. Provisional
Application No. 61/946,052, filed Feb. 28, 2014, the disclosure of which is
incorporated herein by reference in its entirety.
FIELD OF THE INVENTION
[0002] The invention relates to a process for separating paraxylene from a
multicomponent fluid mixture of C8 aromatics, and more particularly to a
process for separating paraxylene from such a fluid mixture by means of an
adsorption apparatus, such as a moving-bed or simulated moving-bed adsorption
apparatus. The invention further relates to a process for making paraxylene by
making a mixture of C8 aromatics and separating paraxylene from the mixture by
means of a simulated moving-bed adsorption apparatus.
BACKGROUND OF THE INVENTION
[0003] Various means are currently available to separate the components of a
multicomponent fluid mixture. If the densities of the components differ
sufficiently, the effects of gravity over time may be adequate to separate the
components. Depending on the quantities of the components involved, a
centrifuge may be used to more rapidly separate components with different
densities. Alternatively, distillation may be used to separate components with
different boiling points.
[0004] Some fluid mixtures comprise components which have similar boiling
points, and in such cases, separation by distillation may be a difficult and an
inefficient means to separate these components. Too many contaminants, e.g.,
unwanted components, also may evaporate along with (or fail to evaporate from)
the desired component(s), or the separation may require high energy
expenditures due to the recycling through the distillation process that may be
necessary to attain a desired degree of separation or purity.
[0005] In view of these and other deficiencies of these aforementioned
processes, adsorption often has been preferred as a process for separating the
components from a multicomponent fluid mixture to obtain relatively pure
products.
[0006] The efficiency of an adsorption process may be partially dependent upon
the amount of the surface area of the adsorbent solids which is available for
contact with a fluid mixture. The surface area available may be more than just
the superficial, external surface of the solids. Suitable solids also may have
internal spaces. Such internal spaces may comprise pores, channels, or holes in
the surface of the solids and may run throughout the solids, much as in
sponges. Thus, the fluid contacts not only the superficial surface, but
penetrates into the solids. Internal spaces increase the contact surface
between the fluid and the solids in an adsorption process by concentrating them
in a confined space. Examples of solids with internal void spaces include
solids described as molecular sieves. The volumetric amount of components that
may be adsorbed by a molecular sieve is termed the molecular sieve capacity.
[0007] In an adsorption process, separation of the fluid components may be
accomplished because the adsorbent solid material may have a physical
attraction for one or more of the components of the mixture in preference to
other components of the mixture. Although all of the components of a mixture
may be attracted in varying degrees to the material, there is a preference
engineered into the process, such that predominantly the desired component(s)
may be attracted and remain with the material in preference over all others.
Therefore, even if less preferred components of a mixture initially come into
contact with a portion of the material, because of the stronger attraction of
the material for the desired component(s) of the mixture, the less preferred
component(s) may be displaced from the material by the desired, and more strongly
preferred, component(s). Although the fluid mixture entering an adsorbent bed
might be composed of multiple components, the fluid mixture passed through the
adsorbent bed would be depleted in the component(s) which are more
preferentially adsorbed into the adsorbent. The concentration of the less
preferentially adsorbed component(s), based upon the total concentration of
more and less preferentially components, would be greater in the effluent from
the bed than in the feed to the bed.
[0008] In adsorption processes using adsorbent solids, separation occurs for a
period of time, but eventually all the available surface sites on and in the
solids are taken up by the desired component(s) or are blocked by
concentrations of unwanted components. At that point, little significant
additional adsorption of component(s) from the mixture is likely to occur, and
the fluid mixture which might be withdrawn from the chamber may be
insignificantly changed by further exposure to the solids. The adsorption step
of the process is thus ended, and the component(s) which have been adsorbed by
the solids can then be removed from the solids, so as to effect separation and
permit reuse of the solids.
[0009] A suitable adsorption apparatus or system might first permit adsorption
of a product comprising the desired component(s) by the solids and later treat
the solids to cause them to release the product and permit recovery of this
product. Such an adsorption apparatus or system might comprise a
"moving-bed" which permits movement of a tray or bed of the solids
through a chamber, such that at different locations, the solid is subjected to
different steps of an adsorption process, e.g., adsorption, purification, and
desorption. These steps will be understood more clearly by the description
below. Nevertheless, moving the solids through an adsorption apparatus may be
difficult and involve complex machinery to move trays or beds. It also may
result in loss of the solids by attrition. To avoid these problems, some
adsorption apparatus and systems have been designed to "simulate"
moving the tray(s) or bed(s) to the locations, e.g., zones, of different steps
of an adsorption process. Simulation of the movement of the tray(s) or bed(s)
may be accomplished by (1) maintaining a continuous, circulating flow of bulk
fluid through the tray(s) or bed(s), while (2) varying, over time, the location
of feed streams to the circulating bulk fluid, as well as the location of
withdrawal streams from the circulating bulk fluid. The location of feed and withdrawal
streams may be varied by use of a system of conduits which permits directing
and redirecting the streams of fluids into the chamber to create different
zones at different times. As these stream changes occur, the solids are
eventually employed in different steps in an adsorption process as though the
solids were moving in a countercurrent manner to the flow of the circulating
bulk fluid through the chamber.
[0010] The different zones within an adsorption apparatus or system may be
described by a particular step of the adsorption process performed within each
zone, for example, (1) an adsorption step in an adsorption zone, (2) a
purification step in a purification zone, and (3) a desorption step in the
desorption zone. The bulk fluid, which circulates through the adsorption
apparatus or system flows in a continuous sequence through the desorption zone,
and then through the purification zone, and then through the adsorption zone.
The simulated movement of the adsorbent beds occurs in the countercurrent direction
of the flow of circulating bulk fluid. Thus, adsorbent beds, in a simulated
manner, move in a continuous sequence, first through the adsorption zone, and
then through the purification zone, and then through the desorption zone.
[0011] The circuit of bulk fluid flow is completed by passing circulating fluid
from the purification zone to the adsorption zone and then to the desorption
zone, et. seq. One or more buffer zones may be inserted between these zones,
for example, between the adsorption zone and the desorption zone. A more
detailed explanation of the zones of the adsorption process follows.
[0012] Adsorption Zone: A feed stream comprising C8 aromatics, e.g.,
orthoxylene (OX), metaxylene (MX), paraxylene (PX), and ethylbenzene (EB), is
fed into the adsorption apparatus or system. The portion of the apparatus or
system into which the feed stream is being fed and carried along with
circulating fluid is termed an "adsorption zone." The adsorption zone
may comprise a plurality of beds of adsorbent material in a vessel. In the
adsorption zone, the fluid comes into contact with the adsorbent material, and
the desired component (PX) is adsorbed by the adsorbent material. As noted
above, other components (MX, OX and EB) may also be adsorbed, but preferably to
a lesser extent. This preferential adsorption may be achieved by the selection
of an adsorbent material, e.g., an adsorbent solid, which has a preference for
adsorbing the desired component (PX) from the multicomponent feedstream.
Although only the desired component (PX) may have been adsorbed by the solids,
other less preferentially adsorbed components (MX, OX and EB) of the fluid
mixture may still remain in void spaces between the solids and possibly, in the
pores, channels, or holes within the solids. The flow of the circulating bulk
fluid through the adsorbent beds will tend to carry the unwanted components
(MX, OX and EB) through the adsorbent material. These unwanted components (MX,
OX and EB) preferably are removed from the solids before the desired component
(PX) is recovered from the solids, so that they are not recovered along with
the product.
[0013] Purification Zone: After adsorption, the next step is to purify or
rectify the adsorbent beds, comprising adsorbed desired component (PX), in the
adsorption chamber. In the literature, the purification zone is sometimes
referred to as the rectification zone. In this step, beds of adsorbent material
may be moved or the location of feed and effluent streams may be changed. For
example, the feed point of the multicomponent feed stream may be moved from a
first bed to a second bed located downstream from the first bed, in terms of
the direction of flow of the circulating bulk fluid through the beds. Although
the beds are not physically moved, the material may now be described as being
in a "purification zone." In this zone, the circulating bulk fluid is
depleted of the preferentially adsorbed component in the feed stream. The
circulating bulk fluid in the purification zone tends to dissolve and remove the
unwanted components (MX, OX and EB) from the adsorbent material, e.g., from
within and from the interstitial areas between the solids. Thus, a fluid
comprising unwanted components, e.g., raffinate, passes through the
purification zone along with the flow of the circulating bulk fluid. The
unwanted components (MX, OX and EB) may be withdrawn in a raffinate stream
located below the adsorption zone. Because an objective of the adsorption
process is to separate the desired component (PX) from other components (MX, OX
and EB), which have nearly the same boiling point or density as the desired
component (PX), purification displaces unwanted components (MX, OX and EB) and
substitutes another fluid (e.g., a desorbent) which can be more readily
separated by other means, e.g., distilled.
[0014] Desorption Zone: After the adsorbent solids have, in a simulated manner
(by virtue of changing the location of inlet and outlet streams of the
adsorbent vessel), "passed through" the purification zone, the
adsorbent solids enter the desorption zone. The desorption zone may comprise a
plurality of adsorbent beds. A desorbent stream is introduced in one end of the
desorption zone, along with the circulating bulk fluid to the adsorbent bed
located furthest upstream in terms of the direction of flow of the circulating
fluid through the beds of the desorption zone. The desorbent stream contains
desorbent which is more preferentially adsorbed by the adsorbent solids than
the product comprising the desired component (PX). The desorbent chosen will
depend in part upon the desired component(s), the adsorbent materials, and the
ease with which the desorbent can be separated from the product. The desorbent
flows along with the circulating fluid and desorbs the desired component (PX)
from the adsorbent solids. An extract stream is taken from the circulating
fluid at the other end of the purification zone, which is located at the
location of the adsorbent bed furthest downstream in terms of the direction of
flow of the circulating fluid through the beds of the desorption zone. The
extract stream may comprise the desired product (PX), desorbent and only trace
or insignificant amounts of unwanted components (MX, OX and EB). Examples of
desorbents include paradiethylbenzene (pDEB) and toluene (TOL).
[0015] Each and every step and zone might be present somewhere in an adsorption
apparatus or system if simultaneous operations are conducted. Nevertheless, the
steps may be performed successively or staggered over time. Further, in some
adsorption processes, the unwanted components may be adsorbed, and the product
comprising the desired component(s) allowed to pass through the adsorption
apparatus or system. Therefore, in a given system, the terms raffinate and
extract are relative and may depend upon the particular nature of the
components being separated, the preference of the solids, and the nature of the
apparatus or system.
[0016] An apparatus suitable for accomplishing the adsorption process of this
invention is a simulated moving-bed adsorption apparatus. A commercial
embodiment of a simulated moving-bed adsorption apparatus is used in the
well-known Parex.TM. Process, which is used to separate C8 aromatic isomers and
provide a more highly pure paraxylene (PX) from a less highly pure mixture. See
by way of example U.S. Pat. Nos. 3,201,491; 3,761,533; and 4,029,717.
[0017] Such an adsorption apparatus may comprise at least one vertical column
stacked with beds of adsorbent solids. The beds may be in trays packed with the
adsorbent solids. One or more than one type of adsorbent solid may used. The
column(s) may have the capability to perform each of the above-described steps
simultaneously within different locations, e.g., zones, in the column(s). Thus,
the composition of the fluid in the column(s) may vary between zones although
there may be no structures completely separating these zones. A serially and
circularly interconnected matrix of fluid communication conduits including
associated valves, pumps, and so forth, may permit inlet and effluent streams
to be directed and redirected into different zones of the column(s). The fluid
communication conduits including associated valves, pumps, and so forth, may be
configured to pass a variety of streams through each of the conduits. These
streams may pass into the adsorbent vessel, as inlet streams, or out of the
vessel as effluent streams. Over time, both inlet and effluent streams may pass
through each of the individual conduits. The different zones within the chamber
may have constantly shifting boundaries as the process is performed.
[0018] The circulating flow of bulk fluid through the adsorbent apparatus may
be facilitated by pumping the effluent from the bottom bed of an adsorbent
column and passing this effluent as an inlet stream to the top bed of another
adsorbent column. When the adsorption process involves the use of more than one
adsorbent columns connected in series, the effluent from the bottom bed of a
first column may be passed as an inlet stream to the top bed of a second
adsorbent column, and the effluent from the bottom bed of the last column in
the series may be passed as an inlet stream to the top bed of the first
adsorption column.
[0019] A manifold arrangement may be used to cause the adsorbent solids to
flow, in a simulated manner, in a counter current manner with respect
circulating bulk fluid. The valves in the manifold may be operated in a
sequential manner to effect the shifting of inlet and outlet streams. In this
regard, see U.S. Pat. No. 3,706,812. Another means for producing a simulated
countercurrent flow of the solid adsorbent is a rotating disc valve by which
inlet and outlet streams, e.g., feed, extract, desorbent, raffinate, and
conduit flush, are cyclically changed during the course of the process. Both
U.S. Pat. Nos. 3,040,777 and 3,422,848 disclose suitable rotary valves. Both
suitable manifold arrangements and disc valves are known in the art. More
recently, a system has been described using dual rotary valves. See U.S. Pat.
No. 8,168,845.
[0020] Normally there are at least four streams (feed, desorbent, extract, and
raffinate) employed in the procedure. The location at which the feed and
desorbent streams enter a column of adsorbent beds and the extract and
raffinate streams leave the column are simultaneously shifted in the same
direction at set intervals. The direction of the shift is the same as the
direction of the flow of the circulating bulk fluid through the adsorption
chamber. Each shift in location of these transfer points delivers or removes
liquid from a different bed within the column. In many instances, one zone may
contain a larger quantity of adsorbent material than other zones. Moreover,
zones other than those discussed above may also be present. For example, in
some configurations, a buffer zone between the adsorption zone and the
desorption zone may be present and may contain a small amount of adsorbent
material relative to the zones surrounding it. Further, if a desorbent is used
that can easily desorb extract from the adsorbent material, only a small amount
of the material need be present in the desorption zone in comparison to the
other zones. As noted above, the adsorbent need not be located in a single
column, but may be located in multiple columns or a series of columns.
[0021] A plurality of fluid communication conduits may be used to introduce
fluids to the beds and to withdraw fluids from the beds. The same fluid
communication conduit may be used in a first instance to input a feedstream
into the apparatus or system and later to withdraw an extract stream. This can
result in reduced product purity due to contamination of the withdrawn product.
Fluid communication conduits may contain unwanted components, such as residue
remaining in the conduit from earlier additions or withdrawals of streams. This
problem may be overcome by employing separate conduits for each stream or by
removing such residue from the conduits by flushing them with a medium which
would not affect product purity as adversely as would an unwanted component
remaining in the fluid communication conduit. A preferred flushing medium has
been the recycled product or the desorbent, which might be more readily
separated downstream of the chamber than would the residue. See U.S. Pat. No.
4,031,156. Nevertheless, flushing conduits with the recycled product reduces
the output of the adsorption process. Furthermore, the excessive use of
desorbent may result in an increase in the desorbent consumption and may also
desorb certain amount of sorbate adsorbed within the purification zone, thereby
limiting the overall efficiency of the system.
[0022] A standard Parex.TM. unit for separating paraxylene (PX) from the other
C8 aromatic isomers, metaxylene (MX), orthoxylene (OX), and ethylbenzene (EB),
has a single feed to a rotary valve device comprising a single rotary valve or
parallel rotary valves. The rotary valve device directs the feed to a conduit
to adsorbent beds, which (viewed schematically, such as in the attendant
drawings described herein) are located between the location of a first and
second withdrawal stream. The first withdrawal stream is an extraction stream
(which may comprise, by way of example, 99.7% PX, based on the amount of
xylenes, and desorbent), and the second withdrawal stream is a raffinate stream
(which comprises PX-depleted xylenes and desorbent). The conduits in fluid
communication with the adsorption apparatus and the rotary valve(s) are shared
with all of the feed and product streams, and, therefore, these lines must be
flushed between the feed injection point and the extract withdrawal point in
order to prevent contamination of the product. A standard unit has a first or
primary flush which removes the majority of contaminants and a second or
secondary flush which removes trace impurities before, preferably just before,
the extract point.
[0023] The standard commercial simulated moving bed has only a single feed
inlet. Various streams of different compositions may be blended together and
fed to a single point in the Parex.TM. process. However, as indicated in U.S.
Pat. No. 5,750,820 (see also U.S. Pat. No. 7,396,973), feeds, which are of
substantially different composition, may be segregated from one another. For
example, a feed, which is more highly concentrated in paraxylene, may be
introduced upstream (in terms of the direction of the flow of circulating
fluid) from a feed, which is less concentrated in paraxylene. An example of a
feed, which is more highly concentrated in paraxylene, may be obtained from a
selective toluene disproportionation unit. Such units may produce C8 aromatic
mixtures having, for example, 85-90% paraxylene. Examples of feeds, which are
less concentrated in paraxylene, may be obtained, for example, from a
powerformer, isomerization unit or transalkylation unit. These units tend to
produce equilibrium xylenes. These equilibrium xylenes may comprise a mixture
of xylenes having, for example, about 23% paraxylene. The units which produce
and recover xylenes, also tend to recover ethylbenzene. Ethylbenzene may be
included as an impurity to the feed of a unit which produces paraxylene. The
amount of ethylbenzene in the product recovered along with the equilibrium
xylenes varies from process to process, depending on the type of process used
to generate the equilibrium xylenes. For example, the proportion of ethylbenzene
in the C8 aromatics produced and recovered in a reforming process may be
different from the proportion of ethylbenzene produced and recovered in a
transalkylation process.
[0024] As suggested in U.S. Pat. No. 5,750,820 (see also U.S. Pat. No. 7,396,973),
the primary or first line flush may be used as a second feed point for the
paraxylene concentrate, and the secondary flush may be used as the primary
flushing stream.
[0025] There may be a problem with the above configuration when the standard
Parex.TM. unit has the secondary flush located close to the extract withdrawal
point. When the secondary flush is very close to the extract withdrawal point
and concentrated paraxylene (having associated impurities) is flushed from the
conduit in fluid communication with the rotary valve and the adsorption
chamber, the configuration may be such that the point of the secondary flush is
too close to the extract withdrawal point and the highest separation of the
feed will not be realized.
[0026] This problem is addressed in U.S. Pat. No. 8,569,564. A solution is that
the feed locations of both the primary flush (including concentrated
paraxylene) and the secondary flush are modified to realize the full benefit of
the feed configuration in U.S. Pat. No. 5,750,820. By moving the secondary
flush further away from the extract, the material flushed from the conduit will
be injected at a more efficient location. See U.S. Pat. No. 8,529,757. The
problem and solution addressed in U.S. Pat. No. 8,569,564 are noted in the description
of FIG. 1 in U.S. Pat. No. 8,529,757.
[0027] Facilities for producing C8 aromatics (paraxylene, metaxylene,
orthoxylene, and ethylbenzene) often have at least one separation unit, such as
a unit for conducting the Parex Process.TM., to separate paraxylene from the
other components of the C8 aromatics. These facilities include petroleum
refineries and petrochemical processing plants. These facilities may include a
variety of units for producing C8 aromatics. Examples of such units for
producing C8 aromatics include a selective toluene disproportionation unit, a
powerformer (a type of a reforming unit), an isomerization unit and a
transalkylation unit. Some units, such as powerformers, isomerization units and
transalkylation units, tend to form equilibrium mixtures of C8 aromatics, for
example, having 23% paraxylene and 77% of the sum of metaxylene and
orthoxylene, based on the total of paraxylene, metaxylene, orthoxylene in the
mixture. Other units, such as selective toluene disproportionation units, tend
to form mixtures enhanced (in concentration) in paraxylene in comparison with
an equilibrium mixture of C8 aromatics. For example, a selective toluene
disproportion unit may produce a C8 aromatics mixture having 85 to 90%
paraxylene and 10 to 15% of the sum of metaxylene, orthoxylene, and
ethylbenzene, based on the total of paraxylene, metaxylene, orthoxylene, and
ethylbenzene in the mixture.
[0028] Another unit, which tends to produce enhanced paraxylene, as opposed to
equilibrium xylenes, is a selective toluene alkylation unit. The process
conducted in the selective toluene alkylation unit involves alkylating toluene
with an alkylating agent, such as methanol, with selective alkylation catalyst.
The selective alkylation catalyst promotes the mono-alkylation of toluene with
a methyl group in the para position to selectively produce paraxylene in
preference to other isomers of xylene (MX and OX), as well as polyalkylated
product (e.g., trimethylbenzenes). Such selective alkylation may be
accomplished with the use of a catalyst comprising a medium pore size zeolite,
such as ZSM-5. Such medium pore size zeolites have interior pore spaces, which
allow access and egress of a molecule of the shape and size of paraxylene, yet
resist the access and egress of a molecule of the shape and size of metaxylene,
orthoxylene, and trimethylbenzene.
[0029] Facilities for producing C8 aromatics have varying capacities for
producing C8 aromatic mixtures enhanced in paraxylene, for example, from
selective toluene disproportionation units. Processes described above, for
example, in U.S. Pat. No. 5,750,820, use an equilibrium xylene feed stream
(e.g., having 23% of paraxylene and 77% of other xylenes, plus a varying amount
of ethylbenzene) and replaces a primary flush stream with an extra feed
comprising enhanced paraxylene feed (e.g., from a selective toluene
disproportionation units). Ideally, the facility producing C8 aromatics in such
a process would have a relatively large capacity to produce C8 aromatics
enhanced in paraxylene (e.g., from a selective toluene disproportionation
unit). Such a facility could produce enhanced paraxylene in sufficient amounts
to (1) flush equilibrium xylene, comprising substantial amounts of
contaminants, including metaxylene, orthoxylene, and ethylbenzene, from a
conduit and (2) provide an additional source of paraxylene as a second feed
step the overall separation process.
[0030] Facilities for producing C8 aromatic do not always have the capacity to
produce enough enhanced paraxylene to best accommodate the dual feed process
described in U.S. Pat. No. 5,750,820. For example, certain facilities may not
produce enough enhanced paraxylene to even completely flush equilibrium xylene
from conduits, much less provide a second feed of additional C8 aromatics to
the separation process. Furthermore, facilities with relatively large
capacities for producing enhanced paraxylene could benefit from using a minimal
amount of enhanced paraxylene in a first conduit flushing medium and blending
the remaining enhanced paraxylene with equilibrium xylene in the feed stream to
the adsorption process. By introducing at least a portion of the enhanced
paraxylene at a point upstream (relative to the flow of circulating fluid) from
the first flush stage, a greater number of adsorbent beds are provided between
the feed point and extract point. This greater number of catalyst beds may
enhance the separation of paraxylene from other C8 aromatics.
[0031] The extract stream from the separation process may comprise desorbent,
the desired paraxylene product and a very small amount of one or more unwanted
C8 aromatics (i.e. metaxylene, orthoxylene, and ethylbenzene). The paraxylene
product may be recovered by a distillation process. An extract stream or a
recovered paraxylene product stream may be used as the first or primary flush
stream to remove the residue of C8 aromatic feed remaining in the conduit. A
desorbent stream may also be used as such a flush stream. However, there are
problems with using recovered paraxylene, extract or desorbent in the primary
flush stream. Recycling a portion of recovered paraxylene or extract stream to
the primary flush stage limits product recovery. Introducing desorbent into a
bed at the location of the primary flush may interfere with adsorption of
paraxylene on the adsorbent. Minimizing the introduction of desorbent into the
adsorption zone maximizes the adsorbent's capacity utilization. Furthermore,
there are equipment and energy costs associated with routing any of (1)
recovered paraxylene product, (2) extract and (3) desorbent to the primary
flush stage of the recovery process. Therefore, a process that minimizes the
use of recycled paraxylene, extract, or desorbent as a primary flush medium is
desired.
SUMMARY OF THE INVENTION
[0032] The present invention minimizes the use of recycled paraxylene, extract,
or desorbent as a primary flush medium and provides a more efficient first
flushing step by using enhanced paraxylene, supplemented with a non-C8 aromatic
liquid, as the first flushing medium.
[0033] Paraxylene is separated from at least one multicomponent feed, which
comprises paraxylene, orthoxylene, metaxylene, and ethylbenzene, by a simulated
countercurrent adsorptive separation process. The process comprises steps (a),
(b), and (c). Step (a) of the process comprises passing the multicomponent feed
through a conduit and into a bed of adsorbent to adsorb paraxylene on the
adsorbent. Step (b) comprises passing at least one first flushing medium
through the conduit of step (a) to flush residue of the multicomponent feed
into the adsorbent bed comprising adsorbed paraxylene obtained from step (a).
Step (c) comprises passing at least one second flushing medium through the
conduit of step (b) to flush residue of the first flushing medium into the adsorbent
bed obtained from step (b).
[0034] The multicomponent feed of step (a) comprises a C8 aromatic mixture from
15 to 30 volume percent of paraxylene. The first flushing medium of step (b)
comprises from 10 to 95 volume percent of a C8 aromatic mixture of paraxylene,
orthoxylene, metaxylene, and ethylbenzene, based on the entire volume of the
first (i.e. primary) flushing medium. This C8 aromatic mixture of step (b)
comprises from 75 to 98 volume percent of paraxylene. The first flushing medium
of step (b) may further comprise from 5 to 90 volume percent, based on the
entire volume of the first (i.e. primary) flushing medium, of a non-C8 aromatic
liquid, which is not a C8 aromatic and which is miscible with C8 aromatics. The
second flushing medium comprises less than 1 volume percent of ethylbenzene,
less than 2 volume percent of orthoxylene and less than 2 volume percent of
metaxylene.
[0035] In addition to steps (a), (b), and (c), the process for separating
paraxylene from a mixture of C8 aromatics may comprise additional steps (d) and
(e). Step (d) comprises withdrawing an extract stream through the conduit from
the adsorbent bed chamber and through the at least one rotary valve after the
bed has been subjected to the first flushing step (b) and the second flushing
step (c). Step (e) comprises passing a desorbent through a rotary valve and the
conduit to the adsorbent bed chamber after the extract stream has been
withdrawn from the adsorbent bed chamber according to step (d). The extract
stream withdrawn according to step (d) may comprise at least 99.7 volume
percent of paraxylene, based on the total volume of the extract stream.
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